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Contract Manufacturing Company
Manufacturing

Advantages of Working with a Contract Manufacturing Company

by Stanley December 14, 2018
written by Stanley

As the manufacturing business grows across the world and becomes more complex, a lot of firms are now exploring the benefits of outsourcing various manufacturing processes. Famously known as contract manufacturing, the business involves the outsourcing of a third party to undertake some functions, which the manufacturer may not be able to do because of the lack of time, equipment, space or expertise. Hiring a contract manufacturing company such as Inno Manufacturing will give you many advantages as a manufacturer. Such benefits are discussed below.

Benefits of Working with a Contract Manufacturing Company

The Reduction of Costs

The reduction in operating costs is one of the most crucial benefits of outsourcing a manufacturing company. A company which offer contract manufacturing services can purchase their materials in bulk hence can perform their work at low costs. Such cost savings can be passed over to your customers enabling you to gain a competitive edge in the marketplace.

Access to Specialized Expertise

With the current evolution in manufacturing technology, it is possible that some small companies may not be in a position to keep pace. Outsourcing for manufacturing services allows you to leverage on the latest technology for your business. You will always be in a place to offer better services to your clients without having to worry about expensive technology upgrades.

Contract Manufacturing Company

Contract Manufacturing Company

Increases Your Capacity

Every manufacturer would want to spike up their businesses. That is with an aim to meet the growing demand for their products. Outsourcing some aspects for your operations on temporary or permanent bases could prevent you from lagging in your business. Choosing a contract manufacturer who understands what you need can increase your production. The best contract manufacturing firms will provide you with a quick turnaround that goes beyond your expectation as a manufacturer.

You Get Specialized Manufacturing Services

The best contract manufacturing firms will be able to provide you with the best-specialized manufacturing services. Great companies comprise have automated machines and the most potent mechanical machines which can be tuned to produce goods which best fit the needs of your clients or customers. A custom manufacturing contractor will be able to give the highest quality since they work with you in every step to ensure that the specifications of the products are met.

Quality Control and Assurance

Contract Manufacturing Company such as Inno Manufacturing ensures strict quality control measures which conform to the federal and state requirements. Contract manufacturing firms have comprehensive knowledge in the production of quality products for various industries. Testing all the products before shipment remains to be their value-added services.

Contract Manufacturing Company

Contract Manufacturing Company

 Conclusion

It is essential to be careful when choosing the right contract manufacturer. That is because not every company is able to provide you with quality custom manufacturing services as you desire. Working with an inexperienced contract manufacturer may lead you into unexpected losses at the end. Find a reputable custom contract manufacturer and reduce such unforeseen risks.

December 14, 2018 0 comment
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Manufacturing

Why LED bulbs are your Best Lighting options

by Stanley December 11, 2018
written by Stanley

When choosing LED bulbs as your lighting choice, there are certain aspects that you expect. This includes energy efficient lighting, low cost of operation and better light quality. However when considering 360- degree LED bulb lighting, the whole specification of purchase are overturned as they are at a whole different calibre. For you to save a ton in the initial LED bulb wholesale purchase, some unique characteristics will stand out.

Advanced technology

Over a few years, 360 degrees LED bulb manufacturers have made adjustments to pre-existing lighting technology. These adjustments have given rise to improvements in the lighting industry and thus brought upon the R, V and I series. In tandem with this, there have been various products that have been developed for more natural everyday use. This includes;

360-degree bulbs

LED bulb

LED bulb

The 360-degree bulb is the most notable lighting that has been developed. With technology that allows light to travel in all directions, good lighting without awkward angles has finally been achieved. This contrasts with traditional bulbs whose engineering allowed for a very directional approach to lighting. As 360-degree bulbs offer no shadows, it’s most suitable for wall sconces and table lamps.

A19 led bulbs

The A19 Led bulbs are a unique product addition to the LED lighting. Available in different power ranges including the 14W, 12W, 9W and the lowest of 7W, its low power usage makes it a cost-efficient purchase. With a voltage range of 100V- 240V, this LED bulb produces warm white light that is between 3000k and 5000k. As it provides light at 160 to 1800 degrees beam angle, it saves up 82% energy. With the ability to steer clear from dull, boring lighting, it’s used in general lighting specifically for commercial, residential and home use.

MR16 GU 10 LED bulbs

LED bulb

LED bulb

The MR16 GU10 LED bulbs are a series that are focused on producing low power watt usage from 7W, 6W, 5W, 4W, 3W. The technology engineered in this light bulb ensures that it produces highly efficient, high lumen and high-quality lighting that is used in homes and small business areas.

T8 LED bulbs

The T8 LED bulbs are availed in conventional industrial tubes which are housed in aluminium plastic housing systems. These LED bulbs are available in various sizes including, 1.5 m, 1.2m, 0.9m, and 0.6m catering for different length needs. The power capabilities of this industrial tubes range from high power of 32W, 24W, 18W, 16W, 14W to 10W. With the ability to illuminate to 240 degrees beam angle, it offers full moon brilliance that is flicker free. With such a wide illuminate angle the T8 LED bulb is best used for general lighting in hotels, bars, and restaurants.

LED downlights

LED bulbs

LED bulbs

The LED downlights are used together with the Led panels to offer fantastic ceiling lighting. This comes in the form of a round LED panel that offers adjustable LED bulbs that provide a 60 w incandescent equivalent. With the panels measuring 4 inches with the ability to support 8W power outage, these panels are widely used in a monastery, living rooms, outdoor garden, bedrooms, and hotels, primarily as a decorative feature.

Conclusion

Apart from giving you a lighting option that saves you money throughout, LED bulb lighting offers you diversity. This is seen in the number of different products that have been availed in the market.  This aspect translates to a more significant choice selection that allows you to match your lighting desires with what is already available as you consider LED bulb wholesale purchase.

December 11, 2018 0 comment
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Electronic productManufacturing

Key Features of Commercial solar-powered street lights

by Stanley November 30, 2018
written by Stanley

 

Streetlights are used every day by pedestrians and drivers. These lights make passage easier and orderly for everybody including those who drive. Considering that they are only used at night, the amount and quality of light they produce becomes a priority. Commercial solar-powered street lights come in different shapes and sizes even though the concept behind them is the same. Below are must-know features of solar-powered streetlights.

LED solar street light

  • Battery life and runtime

There is a wide variety of battery selection based on your location, specifications and requirements. The variations include AGM batteries, Gel batteries and LiPo batteries all of which are durable and require low maintenance. A good solar powered street light battery will need replacement after about 7 years depending on the environmental conditions. On the same tone, below are notable hints attached these batteries.

  • The average operational runtime before dimming is 3 days at least.
  • Maximum runtime is 5 But the ones that can run for a longer time will require more money to purchase.

 

  • Solar streetlight fixtures

The entire system of solar streetlight is made from durable materials

Commercial solar-powered streetlights are good for highways, bridges, roads, municipalities and rural development projects. More so, these streetlights come in different models that fit your most basic needs. Some are specifically designed for parking lots and corporate parking lots. They are reliable because;

  • They do not depend on utility grid and therefore can get installed on streets and rural roads without using the poles to run power.
  • They use LED chips which makes them create floodlights of directed illumination.
  • These are the most environmentally friendly commercial solar-powered streetlights because they produce fewer ultra-violet rays.
  • They come with many options based on the area that needs to be light. From 4400 lumens to 14300 lumens

 

  • Power configuration

At the uppermost part of the streetlight pole, a photovoltaic panel is mounted there which is designed to face in the direction of sunlight without shades. The solar streetlight system is also equipped with the MMPT (maximum power point charge controller) that is connected to a battery. All these configurations get designed with the consideration of installation location, weather conditions of the area and local wind load requirements.

The solar streetlight system is also equipped with the MMPT

  • Custom outdoor lamps

Different types of lamps can be used in the commercial solar-powered streetlights, relying upon on the need. The two most common types of bulbs used are LED lamps and fluorescent. You are advised to go with the LED lamps because they are energy friendly and quite affordable to install and maintain.

 

  • Durability

The entire system is made from durable materials with the ability to withstand extremely harsh weather conditions. They last up to 25 years with minimum maintenance, and this means reduced maintenance cost.

 

Conclusion

Solar streetlights are the best choice for environmentalists because of its low carbon footprint of individuals, businesses and homes. In other words, solar-powered streetlights are the perfect solution for green lighting. Besides commercial solar-powered streetlights being environmentally friendly, they are cost-effective; meaning, they consume less power. Before purchasing a streetlight, you need to consider all the above.

 

 

November 30, 2018 0 comment
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Manufacturing

4 Common Tasks In OEM Manufacturing

by Stanley November 17, 2018
written by Stanley

 

What’s OEM Manufacturing?

Original equipment manufacturer refers to the firm that manufacturers a hardware and sells it to a different company. The buying company then markets the product as its own.

For instance, a company that manufacturers computers may need a certain hardware that they don’t manufacture. However, once they buy, they’ll market the entire laptop as their own.

The parties’ sign a contract for reselling making it easier for the buying firm to market the product as its own.

These are common tasks in OEM manufacturing China

What is OEM Manufacturing

 

  1. Feasibility Study

Before you implement OEM market, you need to be certain of what you’re getting yourself into. What are the potential costs and risks that you’re likely to face? If you don’t know this, you’ll be setting yourself for failure.

Don’t let this happen. Undertake a comprehensive feasibility study. That’s the only way to know whether the venture is worth your time and money or not. There’s no need to waste your resources on a project that won’t earn any income.

A feasibility study will help prevent making mistakes that threaten the success of your business. You’ll also get an understanding of what you need to start and run a successful business. Such include the capital requirement, minimum reorder level, and other startup costs.

The feasibility report will shed some light on product costing and pricing to adopt for your items. It’ll help you examine the applicability of an idea.

implement OEM market

 

  1. Product Costing

Product costing is an essential step in any manufacturing process. It’s from this that product pricing is based.

Here, you need to breakdown precise approximation for various costs aspects. Some of these include the purchase of raw materials, assembly, and prototyping.

As a business person, you need to keep track of costs from the start to the end. That’s from product design, conceptualization, prototyping, manufacturing, and shipment.

The process helps you keep track of the costs you incur to get the product manufactured. With this, you can set the best price that ensures you make a profit.

 

  1. Contract Negotiations

In China, most firms have undescriptive contractual agreement with their clients. Here, businesses develop partnerships on basis of mutual understanding and long-term relationships.

That’s where the need for a definitive agreement comes to play. As such, you need to observe culturally acceptable negotiating strategies. In this way, you’ll be able to create a mutually beneficial agreement.

But, it’s crucial that you have an enforceable contract. Be sure to balance these two aspects. But why?

Most OEM manufacturers in China rarely concede without broader consultations. As such, be patient in any negotiation exercise. Identify the areas of interest while maintaining protective clauses on the agreement.

Manufacturing Contract Negotiations

 

  1. Lead Time Assessment

In contract manufacturing, the lead time for single components impacts on the entire process. For example, a delay at order placement may delay the entire manufacturing process.

Your work is to ensure that this doesn’t happen. Estimates on the manufacturing schedule need to be as accurate as possible.

A strategic lead time management makes it easier for you to launch your products on time.

 

 

 

 

November 17, 2018 0 comment
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Manufacturing

Vietnam and India: The Future Hubs Of Manufacturing In Aisa

by Stanley August 16, 2018
written by Stanley

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The role of low-cost manufacturing in the development of a country cannot be overemphasized. Research has shown that manufacturing is very essential to the economic development of a country. A McKinsey report regarded manufacturing as the major contributor to disproportionate exports, innovation and overall growth and productivity.

The recent general increase and China’s transition into a manufacturing giant has created an avenue for low-cost manufacturing countries such as the “Mighty five” i.e. Malaysia, India, Thailand, Indonesia, and Vietnam otherwise known as MITI-V to inherit the crown of China. Based on the data gathered from the experts interviewed, it was revealed that India is in the best position to be the next top hub for low-cost manufacturing followed by Vietnam.  

  1. competitive manufacturin

Although China, the United States, and Germany are among the most competitive manufacturing countries in the world, it is speculated according to a survey carried out by Deloitte that the MITI-V will soon have a place among the top 15 most competitive manufacturing countries in the world. They are often regarded as the “new China” for low-cost manufacturing which provides labor-intensive products like basic consumer electronics, textile, toys, and apparels.

   2. Low-cost manufacturing

China’s manufacturing process has opened a new avenue for low-cost manufacturing countries to enter the market and offer their goods and services. Some experts in the market believe that the increased competitiveness of China in the areas of advanced manufacturing of complex products such as advanced manufacturing equipment, robots, semi-conductors and Smartphones, and airplanes has caused an increase in the wages of workers thus driving out low-cost manufacturing hubs.

This very increase has forced the low-cost manufacturing business such as shoe-making and apparel to ply their trades in other countries like Vietnam, and India who offer an already available market for these products since China is more focused on upgrading their industries from the normal medium to high tech which most manufacturers cannot cope with.Manufacturing experts see a minimum level of education for all workers, a supportive policy environment, availability of engineers, economic growth, a large internal consumer market, good quality infrastructure, low labor costs, and young populations as a variety of areas which are important for low-cost manufacturing competitiveness.

3. Center for electronics assembly

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Although all the Member countries of the MITI-V have their advantages and disadvantages, it is highly believed that India has the best potential to be the next hub for low-cost manufacturing and will become the center for electronics assembly. This was evident in the fact that Huawei, one of Chinese giant consumer appliance manufacturers announced that it would manufacture about three million of its Smartphones per annum in India. This is immediately followed by the Apple supplier Foxconn which is planning on creating a $10 billion manufacturing plant in India. India’s strength is a mixture of a labor force which is high- and low-skilled and has the potential to sell to its growing market of over 1.2 billion consumers per annum. Despite the fact that most of India’s population is poor, there has been a general increase in their income rates. At the moment, India has a large base of University graduates who are ready to join the workforce at any time. This large base of educated individuals can serve in the capacity of design and manufacturing engineers as compared with what is expected from the other MITI-V countries.

4. environmental policies

A look at India’s environmental policies has shown a great support to the manufacturing industry. In 2014, the Indian government launched the “Make in India” campaign. This campaign was aimed at increasing the level of manufacturing in the country. The introduction of this policy has greatly improved the level of manufacturing in India. In 2015, India was able to overtake China in the total number of most direct foreign investments received globally and there has also been a considerable improvement in the administrative efficiency at the federal level.

Due to the stable political environment provided by Vietnam, there has been some considerable amount of increase in the total number of Chinese companies moving into Vietnam. Vietnam as a country offers manufacturers a low-cost manufacturing alternative to its regional peers where there is a rising cost of labor. Companies like Intel and Samsung are investing in the country. Vietnam is emerging as a major location for high-technology manufacturing in the region.

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Vietnam is a major provider of low labor costs at a strategic location and a large manufacturing sector has assisted the country to emerge as a major electronics exporter in the region. Based on data gathered by trade sources, about 50% of Samsung’s mobile phones were manufactured in Vietnam in 2015. Vietnam was also regarded as the major exporter of agricultural products, oil, and textures. As of 2015, it is the largest exporter of rice and the second largest exporter of coffee.

Conclusion

The general movement of Chinese based companies into India and Vietnam has really increased its productivity and over time, India and Vietnam may contend with China as the biggest manufacturing hubs in Asia.

 

August 16, 2018 0 comment
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Manufacturing

Automotive Industry in Germany

by Stanley May 13, 2018
written by Stanley

The car industry in Germany is one of the biggest businesses on the planet, with a work power of more than 747,000 working in the business

Being home to the cutting edge auto, the German car industry is viewed as the most aggressive and creative in the world and has the third most astounding auto generation in the world and fourth most astounding aggregate engine vehicle generation. With a yearly yield near six million and a 35.6% offer of the European Association.

german4

German-composed autos won in the European Auto of the Year, the Worldwide Auto of the Yearend the World Auto of the Year yearly honors the most circumstances among all nations. The Volkswagen Scarab and Porsche 911 acquired the fourth and fifth positions in the Auto of the Century award.

Early history of Automotive Industry in Germany.

Germany was constantly motivated by the English car industry in the late 1860s and as engine, auto pioneers Karl Benz and Nikolaus Otto created four-stroke inner ignition motors in the late 1870s, with Benz fitting his plan to a mentor in 1887, which prompted the advanced engine auto. By 1901, Germany was delivering around 900 autos a year.

In 1926, Daimler-Benz was shaped from the forerunner organizationsof Karl Benz and Gottlieb Daimler and created autos under the marque of Mercedes-Benz. In 1916 BMW was establi shed, yet did not begin auto creation until 1928.

german2

American financial analyst Robert A. Brady broadly reported the justification development that formed German industry in the 1920s, and in spite of the fact that his general model of the development connected to the car business, the area was in weakness in the later years of the Weimar Republic.

Germany’s moderate advancement of the business left the market open for significant American automobile producers, for example, General Engines who assumed control German organization Opel in 1929, and the Portage Engine Organization, which kept up the fruitful German backup Passage Werke, starting in 1925.

After war period.

Before the finish of World War II, the majority of the auto processing plants had been crushed or seriously harmed. Germany required obligation alleviation. The London Concession to German outside Obligations of 1953 gave that reimbursements were just due while West Germany ran an exchange overflow, and that reimbursements were restricted to 3% of fare income.

This gave Germany’s lenders a capable motivating force to import German products, helping recreation of the Auto Industry. Moreover, the eastern piece of Germany was under control of the Soviet Association, which destroyed a great part of the hardware that was left and sent it back to the Soviet Association as war reparations. A few producers, for example, Maybach and Adler began up once more, yet did not keep making traveler autos. The Volkswagen creation office in Wolfsburg kept making the Volkswagen Creepy crawly in 1945, an auto that it had expected to make before the war with the exception of that the industrial facility was changed over to military truck generation amid the war. By 1955, VW had made one million Volkswagen Scarabs, and by 1965 had fabricated 10 million, as it picked up fame on trade showcases and on the home market.

german1

Other car manufacturers modified their plants and gradually continued generation, with beginning models generally in view of pre-war outlines. Mercedes-Benz continued generation in 1946 with the pre-war outlined 170 arrangement.

Passage combined its German and English activities in 1967, with the aim of creating indistinguishable autos at its German and English production lines. Portage had additionally opened a plant at Genk, Belgium, in 1963. In 1976, it likewise opened a processing plant in Valencia, Spain, where creation of the new Party supermini was concentrated.

The Escort, propelled in 1967, was the main new Portage to be created at both the German and English industrial facilities. Toward the start of 1969, Passage propelled another wearing roadster, the Capri, which like the Escort was created all through Europe.

The Taunus of 1970 made utilization of an indistinguishable fundamental plan from the English Cortina MK3, yet had somewhat unique outside styling, in spite of the fact that those styling contrasts were resolved with the dispatch of the 1976 Taunus. Portage’s new leader show, the Granada, was worked in England, Germany, and Spain from the earliest starting point of 1972, albeit English creation was pulled back following a couple of years.

The Automotive Industry in the 1970s

This area does not refer to any sources. If you do not mind help, enhance this area by adding references to solid sources. Unsourced material might be tested and expelled. Volkswagen was looked by major monetary challenges in the mid-1970s; with its maturing Creepy crawly, as yet offering firmly everywhere throughout the world, yet its more up to date models had been less effective.

Be that as it may, the organization at that point delighted in a restoration with the entry of the well-known Passat in 1973, Golf in 1974 and Polo in 1975 – these autos highlighted the new front-wheel drive hatchback format which was getting a charge out of an ascent in prevalence crosswise over Europe after first being licensed by Renault of France with the R16 in 1965.

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The Polo was Volkswagen’s new passage level model, and was pointed straightforwardly at present day little hatchbacks like the Fiat 127 and Renault 5. The mid-run Golf was viewed as the auto to in the end supplant the Scarab, and was effortlessly the main prominent hatchback of this size in Europe, prompting most driving carmakers having a comparative measured hatchback by the mid-1980s.

Generation of the Bug completed in Germany in 1978, in spite of the fact that it kept on being created in Mexico and Brazil until the point that 2003, with few models being foreign to Germany and whatever is left of Europe amid its last 25 years. The Passat was promoted as a further developed contrasting option to conventional bigger cantina autos like the Passage Taunus/Cortina, Opel Ascona; sold in England from 1975 as the Vauxhall Unceremonious and the Renault 12.

May 13, 2018 0 comment
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Manufacturing

17 Most Important Airplanes of all Time

by Stanley April 8, 2018
written by Stanley

Airplanes are integral part of human and commodity transportation from one continent to another or even in the same continent or country. The following are some of the important airplanes of all time.

Important Airplanes of All Time.

  1. Spirit of St. Louis. The Ryan NYP, known as the “Spirit of St. Louis,” carried Charles Lindbergh on his landmark 33-hour, 30-minute non-stop flight across the Atlantic Ocean from New York to Paris.

airplane1

Lindbergh, who was relatively unknown in the aviation community at the time, was unable to procure the funds to acquire a suitable existing airplanes design. Eventually the fabric-covered, single-seat, single-engine airplanes were designed jointly between Lindbergh and the Ryan Aircraft Company.

  1. Rutan VariEze. Designed by famed aerospace engineer Burt Rutan, this unique composite airplane became wildly popular among amateur aircraft builders because of its aerodynamic resistance to spins, its exotic looks, and its simplicity of design. In a departure from the traditional vertical and horizontal tail configuration similar to the tail feathers of an arrow, the VariEze received a Rutan hallmark: a smaller forewing or canard and large winglets at the tips of the larger main rear wing.
  2. Lockheed Martin F-35 Lightning II. Many modern fighters currently in active military roles began production in the 1970’s. As many of these aircraft are reaching the end of their service life, with what is supposed to be an affordable alternative. The F-35 represents an entirely new class of fifth-generation fighter aircraft. Three variations of the fighter were developed to replace the U.S. military’s aging fleet of F-16s, F/A-18s, A-10s, and AV-8B Harrier jump jets.
  3. Airbus A320. To catch up to its biggest competitor, Boeing, Airbus took a leap forward in technology in the late 1980s by widely adopting the use of fly-by-wire flight controls and implementing side-sticks for improved ergonomics for the flight crew. The result is less arm fatigue and more precise control inputs that allow the crew to sit closer to larger integrated flight control instrumentation.

aeroplane1    5.Lockheed Constellation. The Connie is known for being the first pressurized airliner in widespread use. Built between 1943 and 1958, the Constellation ushered in an era of affordable and comfortable air travel.

    6.General Atomics MQ-1 Predator. The Predator was the first military “drone” (though the more. It became famous for its role in fighting the Taliban in Afghanistan. The Predator can be remotely piloted to fly over a 400-nautical-mile course, circle its target for up to 14 hours, and return to base. The extensive use of the Predator not only to gather Intel but also to fire Hellfire laser-guided missiles marked the beginning of the modern era of extensive drone warfare by the U.S. military.

     7. Scaled Composites Voyager. Burt Rutan originally sketched this high endurance one-of-a-kind aircraft on a napkin. It went on to be piloted by Burt’s brother Dick and Jeana Yeager, to become the first aircraft to circumnavigate the globe without the need to stop or refuel.

      8. Piper J-3 Cub. The first bright yellow J-3 went for sale in 1938 pumping out a whopping 40 hp and costing a mere $1,000 dollars. With war looming in Europe, the little Cub became a primary trainer for the Civilian Pilot Training Program. By the end of the Second World War, 80 percent of all U.S. military pilots received their primary training in a J-3.

      9. Messerschmitt Me 262. Although engine problems delayed its operational status with the German Luftwaffe, in 1942 the Schwalbe became the world’s first jet-powered fighter aircraft. It was late to the fight in WWII, and engine reliability issues hampered its effectiveness and Allied attacks on German fuel supplies.

airplane2

      10. RV-3. By quitting his day job to build an airplane of his own design in the garage behind his house, Richard Van Grunsven quietly began the most successful aircraft kit-building company in history.

Van Grunsven continued to build a line of successful kit aircraft based on this original RV-3 for four decades, and the business eventually outgrew two facilities. Now, each year the number of aircraft built that were designed by Van Grunsven outnumbers the combined production of all commercial general aviation companies.

  1. Gossamer Albatross. Designed by American aeronautical engineer Paul B. Mac Cready and flown by amateur cyclist and pilot Bryan Allen, this human-powered aircraft won the second Kremer prize when it was successfully flown across the English Channel on June 12, 1979. Allen completed the 22.2-mile crossing in 2 hours and 49 minutes, reaching a top speed of 18 mph at an average altitude of 5 ft. above the water.
  2. Lockheed P-80 Shooting Star. Despite its very dangerous development period, which killed two top aces and broke the back of another test pilot, the United States’ first turbo-jet powered combat aircraft helped to bring about the jet age.
  3. Dassault Falcon 7X. This French-built business jet used a fly-by-wire flight control system adapted from Dassault’s Mirage military fighter jet. Also borrowed from the Mirage was the extensive use of three-dimensional visualization software for all phases of design.
  4. Gulfstream When the Grumman Aircraft Engineering Corporation came up with the brilliant idea to turn its robust line of warplanes into a fleet of scaled-down airliners to accommodate the post-war economic boom, the business jet was born.
  5. Bell Boeing V-22 Osprey. The ability to take off and land vertically as if a helicopter but cruise at high speed and long ranges like a turboprop became an important need for the United State military in the early 1980s. Boeing and Bell were jointly contracted to develop such a craft to replace the aging fleet of CH-46 Sea Knights.

aeroplane

      16. Wright Flyer. The airplane that made the first successful flight in a heavier-than-air powered aircraft may be the most important airplane of all time. However, do not forget, the Wright Brothers that went far beyond those first few minutes aloft on the beaches of Kitty Hawk. The Wrights’ use of wing warping to achieve bank, in coordination with yaw from the rudder, allowed their craft to be properly controlled. This concept is still used on virtually every plane in the air today.

       17. Supermarine Spitfire. The Spitfire was the only British fighter in continuous production throughout the entire Second World War. It became the backbone of the Royal Air Force Fighter Command and was most noted for beating back the German Luftwaffe during the Battle of Britain. The distinct elliptical wings were designed to have the thinnest possible cross section, which resulted in higher speeds than many other fighters of the day did.

April 8, 2018 0 comment
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Manufacturing

Green Steel Manufacturing

by Stanley April 3, 2018
written by Stanley

Steel is oxygen for industries for being overly used as a raw material. It has a couple of eras, each transcending to a more superior one. The Bessemer process no longer runs the turf of steel manufacturing. Green steel made its debut with a bang and manufacturers have widely adopted the concept. To cast a blind eye on Green steel is being oblivious to a year’s revenue.

What is Green Steel?

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Green steel is a steel making process that is a bang for your buck. This new process tows with it abundance in improved quality, cut down costs and the biggest reprieve is that it lowers greenhouse gas emissions. When you implore green steel, emissions become the least of your worries, considering that a good portion of the world’s greenhouse gas is from steel production.

The world’s production of steel is about a billion tons each year. With Green Steel cast in the picture, you are bound not just to produce more but also the crème quality of steel. The icing at the helm of Green Steel is the lowering of greenhouse gas emission. This is half the hassle you encounter with other steel manufacturing processes; two tons of carbon dioxide is generated by just one ton of steel.

Green steel as pioneered by MIT researchers is a win, win, win concept; lowers cost of steel production, produces quality steel and reduces emission of greenhouse gases. In truth, Green steel is a timely intervention because metallurgy is negatively affecting forests. Before fossil fuels initially wood was being used to fuel the hot steel furnaces and this means rapid deforestation.

Green Steel; A NASA Intervention

Green steel manufacturing was discovered during a NASA expedition that sought to give headways on how to produce oxygen on the moon. This mission was using iron oxide in the lunar soil to produce oxygen through molten oxide electrolysis. Interestingly they got steel as a by-product and this was the green steel manufacturing threshold.

The problem however was to figure out how to make the process economical for the iridium anode was expensive. Unlike traditional manufacturing which heats iron oxide with carbon to produce steel, this one uses metal oxide electrolysis and iridium anode as a catalyst. Chromium anode alloy is abundant for the whole process and in turn cuts down the cost by half.

The Intrigue behind Chromium Iron Alloy

Take it from Donald Sadoway; the MIT professor of material chemistry alludes it was hard to find a material that would suitably replace iridium anode. The new paper senior author flashes back the aggressive melt they would face when oxygen reacted with the metal. Moreover, a vat of molten oxide needs to be kept at 1600 degrees Celsius. If you connect with this, it is a tough environment to counter.

Enter chromium iron alloy. This alternative material was explicit in design. First off, it is thin enough to allow electric current to flow through it and it forms a thick metal oxide to prevent further penetration by oxygen.

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Green Steel Manufacturing vs. Traditional Manufacturing 

This MIT spawned process can do something that current used processes cannot. It is suitable to small-scale factories and this feat is one traditional manufacturing cannot compare. It limits carbon emissions and boosts production to meet the ‘economical’ scale of steel production. It stands now that for s steel production to be economical it needs to produce at least a few million tons of steel annually.

Green steel manufacturing is salvage for small-scale factories for it allows them to generate a few thousands of tons of steel per year. Green steel manufacturing changes the whole game of steel manufacturing simply:

  1. Exceptional purity.

Green steel allows for production of pure steel.

      2. Easy adaptation.

Green steel manufacturing is freely adoptable into the carbon -free production of a variety of metals and alloys like such as nickel, ferromanganese, and titanium.

The only thing left out for green steel manufacturing to quantify is if it will be cost effective against other already established systems. This is because the process has not been legislated yet to account for production of its greenhouse gases for it is only this, which will determine which process is better in a phase-off.

The whole scope of green steel is vast and takes time to manifest fully. For instance, the pioneer researchers are forming a company that will endeavor in further developing this process. Within a span of 10 years to come green steel manufacturing will breach the now vague boundaries.

A Viable Prototype Electrolysis Cell     

Imagine how convenient a prototype electrolysis cell will be! Steel production will be fluent for all and it might even go beyond the economical scale of steel production. This is the foresight of a few individuals whose utmost desire is in the next three years to have already designed and tested out a prototype electrolysis cell. What is more is the cell intends to be commercial so that steel manufacturing becomes easier.

Sustainable Steel at the Center of a Green Economy

Someday in the future probably, you will start to see steel manufacturers starting to certify steel products for use.  This is the dream of Veena who is responsible for inventing green steel manufacturing. She envisioned this process should be the resolve for greenhouse gases emission through making steel by using recycled rubber tires.

Veena, an Indian native could see the 10,000 metric tons of waste produced a day besides her home city, Mumbai being the electronic waste dispatch for India. This sparked a genuine science and technology fancy in Veena so she chose to pursue science and engineering.manu4

She broadened her horizons by studying in other countries like the United States and Canada. She would see how people associate with rubbish, not wanting it in their backyards and it made her think of how to re-use rubbish.

What blossomed green steel was when she started to think about how to re-form the waste that cannot be recycled?  Green steel manufacturing will allow for generation of new-age products. For instance, you can take out of a windscreen glass the valuables and make new-age products. No more landfilling waste and energy efficiency becomes the mantra of green steel manufacturing.

April 3, 2018 0 comment
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