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gold melting furnace machine
Manufacturing

5 Advantages of Buying a Gold Melting Furnace Machine

by Stanley
written by Stanley

Gold production has come a long way from using propane stoves in extremely hot surroundings to clean, easy one-step process. However, to make the output easy, investing in a gold melting machine is imperative. Nonetheless, with many machines of the same purpose in the market, it can be challenging choosing a gold melting furnace that meets your needs. Despite the challenges of selecting the correct machinery, below are reasons why you need to invest in a furnace for personal or business use.gold melting furnace machine

  1. A Gold Melting Furnace Has Robust Safety Features

For centuries, the smelting of gold has been regarded as a hazardous activity. With gold melting point relatively high, risks of fire hazard and burns are always there. When investing in a gold melting furnace, these hazards are minimal as it has a robust trigger warning system. For this reason, avoidance of potentially dangerous conditions are highlighted allowing you to maximize production hence increasing profits at low risks.

  1. A Gold Melting Furnace Has Zero Combustion

In smelting of precious metals, large amounts of carbon dioxide pollutions have always been a by-product. The pollution can be attributed to old fashion combustion of oxygen with fuels. Investing in an up to date gold melting kit limits environmental pollution through avoidance of using carbon-based effluents as a heat source hence avoids carbon dioxide pollution.

  1. Get Lower Power Consumption With A Gold Melting Furnace

Unlike old fashioned methods that used coal and wood as a source of heat, metal melting furnace uses electricity as a power source. The use of electricity enables smelting of metals at high-efficiency limiting of guesswork on whether the whole metal has been dissolved or not. What’s more, the use of the furnace drastically reduces the amount of period needed as in just mere minutes smelting is done. The result is a sharp contrast from traditional methods that used hours and relied on intensive labour to refill the power source.

  1. Assured Of Low Precious Metal Waste With A Gold Melting Furnace

With no spillovers and no open fire source, smelting of metals is done in a clean and practical matter. Efficient smelting translates to lowered incidences of precious metal loss. Ideally, with gold melting equipment, the use of cubicles is integrated into the design of the furnace system. As expected, the self-contained design allows for maximum precious metal recovery hence lowered waste.

  1. A Gold Melting Furnace Offers Easy Maintenance

Finally, the use of a melting furnace for gold production offers an easy maintenance option. With a removable cubicle, easy access is granted, and thus separation and cleaning can be done in a matter of minutes. Also, a built-in water feature allows pump connection that prevents overheating of the core system. With the furnace easily separated in different elements, replacement in case of damage is done quickly without worry or a need to replace the whole induction furnace.

Conclusion

Overall, when using a gold melting machine, you are assured of high-quality production of the precious metal. What’s more, you will no longer the constant support of technicians as operations of the gold melting furnace is sleek and manageable. With such great benefits, you cannot afford to not invest in an induction furnace for home or business use.

 

 

 

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Manufacturing

5 Reasons Why Using Product Design Companies

by Stanley
written by Stanley

The excitement that comes with designing your product is unparalleled. However, after years of research and planning, the finishing touches of streamlining a design is the complicated part. As it needs professional input, deciding on hiring product design services for your designing needs is a wise idea. These are experts who can do a thorough breakdown of your ideas and analyse how feasible it is. Below are reasons why you should consider using product design companies for your business investment.

 

  1. Product Design Companies offers  New Ideas

When you are too close to a project, it is almost impossible to analyse a project with fresh eyes. Unfortunately, this means you might be overlooking potentially essential aspects of your designing. Hiring the services of product development companies offers your project the opportunity to be analysed with objectivity. What’s more, as they have been that down that road with previous customers, they bring to the table added experience that proves valuable in offering solutions.

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  1. Product Design Companies Test Out Ideas

Industrial design services usually provide you with a team that proves valuable in adding external ideas to a project. However, one aspect they are revered for is testing out project ideas. Though ideas may seem perfect after years of research and designing, they rarely are. These companies repeatedly pass the product ideas through testing, with a focus on the flaws that they can improve on. Repetition of tests couples with improved design system enables you to receive a top-notch product design.

 

  1. Product Design Companies Offer Use For Waste Products

Though the designing process takes a significant time frame in the release of a new project, more money and waste is generated in the manufacturing process. As a large amount of waste is a driving force of high cost of the product, lowering the cost passed on to customers is imperative. Many product design companies aim to reduce the amount of waste produced by finding innovative ways of making good use of it. If this isn’t possible, they may suggest selling the scrap to third parties.

 

  1. Product Design Companies Usually Have Connection With Other Useful Companies

Regardless of how big or small a product design and development is many companies usually have garnered valuable networking connections. When you hire such a company, you are bound to receive a bounty of networking opportunities for merely having a pre-existing relationship. Ideally, they may recommend a trusted company that offers the kind of manufacturing you need to produce your designs. As it reflects on them, you are assured of good companies without extensive research.

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  1. Using Product Design Companies Saves You Money

Finally, using a product design firm saves your money in the long run. As much as you can do it yourself, the wise choice should be working with an expert who can analyse your intentions and needs from a professional point of view. Without getting the design plans right, you might end up producing a spoiled batch. A spoiled batch translates to wasted raw materials, time and overall money used in production. What’s more, as they offer extensive results on market research and analyse it, they are better placed at providing advice on how to improve on your designs.

 

Conclusion

Overall, the main reason why you should use product design companies is that it reduces the workload stress of doing it yourself. With skilled personnel, you are assured of getting top tier product design services that will turn your product into a masterpiece.

 

 

 

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Manufacturing

Pros and Cons Associated With Contract Manufacturing

by Stanley
written by Stanley

Contract manufacturing refers to the act of outsourcing production to specialized companies. When you outsource manufacturing to a company such as Innomanufacturing.com, you save up on labor costs, save time and resources, and are guaranteed that your products will meet the set industry standards. Some of the largest markets in the contract manufacturing industry are electronics, technology, fashion, cosmetics, pharmaceutical, medical, and food.

Basically, contract manufacturing involves outsourcing your production to a third party. The services range from design, production, product assembly, to distribution. Some of the features of contract manufacturing include contracts and formal agreements.

 

The Advantages and Disadvantages of Contract Manufacturing

Contract manufacturing is a bitter-sweet process that brings great opportunities and risks. In this section, we’ll look at the pros and cons of contract manufacturing to guide you for when you’re ready to launch your own products but don’t have a factory.

 

The Advantages of Contract Manufacturing

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There are numerous benefits to contract manufacturing. Here are some of the reasons why most companies choose contract manufacturing when it comes to the production of their goods:

  1. One of the main advantages of outsourcing production is saving on costs. Generally, the manufacturing companies already have the necessary equipment and labor that is readily available. Sourcing production in such companies that are in low-wage countries helps you cut down on costs.
  2. Another advantage of contract manufacturing is the reduced need for on-site staff members. This relieves the company of the need to hire a lot of employees and as a result, the company saves on salaries.
  3. After outsourcing production, the employees are left with ample time on their hands to focus on other issues like marketing and selling. While the manufacturing company does all the hard work for you, you are left to deal with market penetration and brand awareness.
  4. It becomes so much easier for entrepreneurs to start their own businesses. This is because a reasonable amount of capital is needed; they don’t have to worry about getting the production equipment. Production, once outsourced, becomes less tedious and relatively inexpensive as opposed to if you had done everything by yourself.
  5. The products are shipped and delivered to your “doorstep” depending on the address you entered. The shipments are done for small packages and for large shipments.
  6. The contract manufacturers have a greater understanding of your project because they have, most likely, handled similar projects in the past. The manufacturer is in a better position to make recommendations on the best materials to use.
  7. You maximize profits by reducing your expenses. This way, you are able to manage your budget better.

The Disadvantages of Contract Manufacturing

Contract-Manufacturing

If you are considering contract manufacturing, you also need to understand the risks and limitations of contract manufacturing. Here are some of the disadvantages of outsourcing your manufacturing:

  1. If you fail to do your research well, you face some risk of outsourcing to the wrong company. Once the manufacturing company delivers goods of lower standards, this brings huge loses to your company.
  2. When the manufacturers take much longer to deliver the products that you had anticipated, your entire project gets delayed. This is why it’s really important for you to get into legally binding contracts.
  3. Another major disadvantage of outsourcing production is to avoid get poor quality of the products.

Summary, every coin has two sides, we should make ourselves get benefit from its advantages, meanwhile, avoid their disadvantages.

 

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Manufacturing

4 Common Tasks In OEM Manufacturing

by Stanley
written by Stanley

 

What’s OEM Manufacturing?

Original equipment manufacturer refers to the firm that manufacturers a hardware and sells it to a different company. The buying company then markets the product as its own.

For instance, a company that manufacturers computers may need a certain hardware that they don’t manufacture. However, once they buy, they’ll market the entire laptop as their own.

The parties’ sign a contract for reselling making it easier for the buying firm to market the product as its own.

These are common tasks in OEM manufacturing China

What is OEM Manufacturing

 

  1. Feasibility Study

Before you implement OEM market, you need to be certain of what you’re getting yourself into. What are the potential costs and risks that you’re likely to face? If you don’t know this, you’ll be setting yourself for failure.

Don’t let this happen. Undertake a comprehensive feasibility study. That’s the only way to know whether the venture is worth your time and money or not. There’s no need to waste your resources on a project that won’t earn any income.

A feasibility study will help prevent making mistakes that threaten the success of your business. You’ll also get an understanding of what you need to start and run a successful business. Such include the capital requirement, minimum reorder level, and other startup costs.

The feasibility report will shed some light on product costing and pricing to adopt for your items. It’ll help you examine the applicability of an idea.

implement OEM market

 

  1. Product Costing

Product costing is an essential step in any manufacturing process. It’s from this that product pricing is based.

Here, you need to breakdown precise approximation for various costs aspects. Some of these include the purchase of raw materials, assembly, and prototyping.

As a business person, you need to keep track of costs from the start to the end. That’s from product design, conceptualization, prototyping, manufacturing, and shipment.

The process helps you keep track of the costs you incur to get the product manufactured. With this, you can set the best price that ensures you make a profit.

 

  1. Contract Negotiations

In China, most firms have undescriptive contractual agreement with their clients. Here, businesses develop partnerships on basis of mutual understanding and long-term relationships.

That’s where the need for a definitive agreement comes to play. As such, you need to observe culturally acceptable negotiating strategies. In this way, you’ll be able to create a mutually beneficial agreement.

But, it’s crucial that you have an enforceable contract. Be sure to balance these two aspects. But why?

Most OEM manufacturers in China rarely concede without broader consultations. As such, be patient in any negotiation exercise. Identify the areas of interest while maintaining protective clauses on the agreement.

Manufacturing Contract Negotiations

 

  1. Lead Time Assessment

In contract manufacturing, the lead time for single components impacts on the entire process. For example, a delay at order placement may delay the entire manufacturing process.

Your work is to ensure that this doesn’t happen. Estimates on the manufacturing schedule need to be as accurate as possible.

A strategic lead time management makes it easier for you to launch your products on time.

 

 

 

 

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Manufacturing

Vietnam and India: The Future Hubs Of Manufacturing In Aisa

by Stanley
written by Stanley

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The role of low-cost manufacturing in the development of a country cannot be overemphasized. Research has shown that manufacturing is very essential to the economic development of a country. A McKinsey report regarded manufacturing as the major contributor to disproportionate exports, innovation and overall growth and productivity.

The recent general increase and China’s transition into a manufacturing giant has created an avenue for low-cost manufacturing countries such as the “Mighty five” i.e. Malaysia, India, Thailand, Indonesia, and Vietnam otherwise known as MITI-V to inherit the crown of China. Based on the data gathered from the experts interviewed, it was revealed that India is in the best position to be the next top hub for low-cost manufacturing followed by Vietnam.  

  1. competitive manufacturin

Although China, the United States, and Germany are among the most competitive manufacturing countries in the world, it is speculated according to a survey carried out by Deloitte that the MITI-V will soon have a place among the top 15 most competitive manufacturing countries in the world. They are often regarded as the “new China” for low-cost manufacturing which provides labor-intensive products like basic consumer electronics, textile, toys, and apparels.

   2. Low-cost manufacturing

China’s manufacturing process has opened a new avenue for low-cost manufacturing countries to enter the market and offer their goods and services. Some experts in the market believe that the increased competitiveness of China in the areas of advanced manufacturing of complex products such as advanced manufacturing equipment, robots, semi-conductors and Smartphones, and airplanes has caused an increase in the wages of workers thus driving out low-cost manufacturing hubs.

This very increase has forced the low-cost manufacturing business such as shoe-making and apparel to ply their trades in other countries like Vietnam, and India who offer an already available market for these products since China is more focused on upgrading their industries from the normal medium to high tech which most manufacturers cannot cope with.Manufacturing experts see a minimum level of education for all workers, a supportive policy environment, availability of engineers, economic growth, a large internal consumer market, good quality infrastructure, low labor costs, and young populations as a variety of areas which are important for low-cost manufacturing competitiveness.

3. Center for electronics assembly

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Although all the Member countries of the MITI-V have their advantages and disadvantages, it is highly believed that India has the best potential to be the next hub for low-cost manufacturing and will become the center for electronics assembly. This was evident in the fact that Huawei, one of Chinese giant consumer appliance manufacturers announced that it would manufacture about three million of its Smartphones per annum in India. This is immediately followed by the Apple supplier Foxconn which is planning on creating a $10 billion manufacturing plant in India. India’s strength is a mixture of a labor force which is high- and low-skilled and has the potential to sell to its growing market of over 1.2 billion consumers per annum. Despite the fact that most of India’s population is poor, there has been a general increase in their income rates. At the moment, India has a large base of University graduates who are ready to join the workforce at any time. This large base of educated individuals can serve in the capacity of design and manufacturing engineers as compared with what is expected from the other MITI-V countries.

4. environmental policies

A look at India’s environmental policies has shown a great support to the manufacturing industry. In 2014, the Indian government launched the “Make in India” campaign. This campaign was aimed at increasing the level of manufacturing in the country. The introduction of this policy has greatly improved the level of manufacturing in India. In 2015, India was able to overtake China in the total number of most direct foreign investments received globally and there has also been a considerable improvement in the administrative efficiency at the federal level.

Due to the stable political environment provided by Vietnam, there has been some considerable amount of increase in the total number of Chinese companies moving into Vietnam. Vietnam as a country offers manufacturers a low-cost manufacturing alternative to its regional peers where there is a rising cost of labor. Companies like Intel and Samsung are investing in the country. Vietnam is emerging as a major location for high-technology manufacturing in the region.

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Vietnam is a major provider of low labor costs at a strategic location and a large manufacturing sector has assisted the country to emerge as a major electronics exporter in the region. Based on data gathered by trade sources, about 50% of Samsung’s mobile phones were manufactured in Vietnam in 2015. Vietnam was also regarded as the major exporter of agricultural products, oil, and textures. As of 2015, it is the largest exporter of rice and the second largest exporter of coffee.

Conclusion

The general movement of Chinese based companies into India and Vietnam has really increased its productivity and over time, India and Vietnam may contend with China as the biggest manufacturing hubs in Asia.

 

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Manufacturing

Green Steel Manufacturing

by Stanley
written by Stanley

Steel is oxygen for industries for being overly used as a raw material. It has a couple of eras, each transcending to a more superior one. The Bessemer process no longer runs the turf of steel manufacturing. Green steel made its debut with a bang and manufacturers have widely adopted the concept. To cast a blind eye on Green steel is being oblivious to a year’s revenue.

What is Green Steel?

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Green steel is a steel making process that is a bang for your buck. This new process tows with it abundance in improved quality, cut down costs and the biggest reprieve is that it lowers greenhouse gas emissions. When you implore green steel, emissions become the least of your worries, considering that a good portion of the world’s greenhouse gas is from steel production.

The world’s production of steel is about a billion tons each year. With Green Steel cast in the picture, you are bound not just to produce more but also the crème quality of steel. The icing at the helm of Green Steel is the lowering of greenhouse gas emission. This is half the hassle you encounter with other steel manufacturing processes; two tons of carbon dioxide is generated by just one ton of steel.

Green steel as pioneered by MIT researchers is a win, win, win concept; lowers cost of steel production, produces quality steel and reduces emission of greenhouse gases. In truth, Green steel is a timely intervention because metallurgy is negatively affecting forests. Before fossil fuels initially wood was being used to fuel the hot steel furnaces and this means rapid deforestation.

Green Steel; A NASA Intervention

Green steel manufacturing was discovered during a NASA expedition that sought to give headways on how to produce oxygen on the moon. This mission was using iron oxide in the lunar soil to produce oxygen through molten oxide electrolysis. Interestingly they got steel as a by-product and this was the green steel manufacturing threshold.

The problem however was to figure out how to make the process economical for the iridium anode was expensive. Unlike traditional manufacturing which heats iron oxide with carbon to produce steel, this one uses metal oxide electrolysis and iridium anode as a catalyst. Chromium anode alloy is abundant for the whole process and in turn cuts down the cost by half.

The Intrigue behind Chromium Iron Alloy

Take it from Donald Sadoway; the MIT professor of material chemistry alludes it was hard to find a material that would suitably replace iridium anode. The new paper senior author flashes back the aggressive melt they would face when oxygen reacted with the metal. Moreover, a vat of molten oxide needs to be kept at 1600 degrees Celsius. If you connect with this, it is a tough environment to counter.

Enter chromium iron alloy. This alternative material was explicit in design. First off, it is thin enough to allow electric current to flow through it and it forms a thick metal oxide to prevent further penetration by oxygen.

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Green Steel Manufacturing vs. Traditional Manufacturing 

This MIT spawned process can do something that current used processes cannot. It is suitable to small-scale factories and this feat is one traditional manufacturing cannot compare. It limits carbon emissions and boosts production to meet the ‘economical’ scale of steel production. It stands now that for s steel production to be economical it needs to produce at least a few million tons of steel annually.

Green steel manufacturing is salvage for small-scale factories for it allows them to generate a few thousands of tons of steel per year. Green steel manufacturing changes the whole game of steel manufacturing simply:

  1. Exceptional purity.

Green steel allows for production of pure steel.

      2. Easy adaptation.

Green steel manufacturing is freely adoptable into the carbon -free production of a variety of metals and alloys like such as nickel, ferromanganese, and titanium.

The only thing left out for green steel manufacturing to quantify is if it will be cost effective against other already established systems. This is because the process has not been legislated yet to account for production of its greenhouse gases for it is only this, which will determine which process is better in a phase-off.

The whole scope of green steel is vast and takes time to manifest fully. For instance, the pioneer researchers are forming a company that will endeavor in further developing this process. Within a span of 10 years to come green steel manufacturing will breach the now vague boundaries.

A Viable Prototype Electrolysis Cell     

Imagine how convenient a prototype electrolysis cell will be! Steel production will be fluent for all and it might even go beyond the economical scale of steel production. This is the foresight of a few individuals whose utmost desire is in the next three years to have already designed and tested out a prototype electrolysis cell. What is more is the cell intends to be commercial so that steel manufacturing becomes easier.

Sustainable Steel at the Center of a Green Economy

Someday in the future probably, you will start to see steel manufacturers starting to certify steel products for use.  This is the dream of Veena who is responsible for inventing green steel manufacturing. She envisioned this process should be the resolve for greenhouse gases emission through making steel by using recycled rubber tires.

Veena, an Indian native could see the 10,000 metric tons of waste produced a day besides her home city, Mumbai being the electronic waste dispatch for India. This sparked a genuine science and technology fancy in Veena so she chose to pursue science and engineering.manu4

She broadened her horizons by studying in other countries like the United States and Canada. She would see how people associate with rubbish, not wanting it in their backyards and it made her think of how to re-use rubbish.

What blossomed green steel was when she started to think about how to re-form the waste that cannot be recycled?  Green steel manufacturing will allow for generation of new-age products. For instance, you can take out of a windscreen glass the valuables and make new-age products. No more landfilling waste and energy efficiency becomes the mantra of green steel manufacturing.

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